FTTH Wire Production Line – Cutting-edge Production System
Did you know that modern light-transmitting cabling setups are capable of running at velocities of up to 190 m per minute? Such remarkable performance is made possible by advanced production methods designed for swift output.
These configurations are built to handle diverse wire variants, such as drop cables and tight buffered cables. Their efficient construction, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Seamless coupling with automated manufacturing systems secures uninterrupted functioning. By means of MES/ERP connectivity, these fiber ribbone line assembly lines deliver unparalleled exactness and performance. Thus, they are preferred for enterprises striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Productive production systems are key to addressing the increasing requirement for steadfast connections. These systems are designed to create top-grade fiber optic cables that drive current communication infrastructures. With advanced technology, they guarantee precision and swiftness in all phases of the process.
What is an FTTH Cable Production Line?
An FTTH production line comprises a unified setup to produce home fiber drop cables. They include bare fibers reinforced with steel or FRP, merging with protective sheathing. Consequently, it forms a long-lasting and high-performance option for rapid broadband links.
It supports various materials, such as PVC, LSZH, and PE plastics. Such adaptability guarantees it satisfies assorted sector requirements. Additionally, the quad-head fiber payout mechanism provides accurate strain regulation, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its precision and efficiency. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are reshaping the process by which fiber wires are made. Our advanced equipment combines accuracy, productivity, and innovative solutions to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder designed for precise material distribution. It secures steady standards across every fiber cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fiber coloring machine handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Feature | Upside |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Live process supervision |
Uses of the FTTH Manufacturing System
Advanced production setups have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies yields numerous benefits to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Benefit |
|---|---|
| Rapid Throughput | Superior output rate |
| 35KW/h Energy Consumption | Lower energy costs |
| Minimal Signal Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.
